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Capabilities

SHEET METAL & SPECIAL PROCESS

Sheetmetal Components Fabricated

  • Brackets, stiffener and welded components for Honeywell engine
  • Titanium sheet metal components for Magellan – Bombardier CS 300 aircraft
  • Sheet metal components for HAL IJT aircraft, Su-30 aircraft, CH-CK Helicopter, Dornier aircraft, HAWK aircraft etc.,
  • Sheet metal components for Interior Panels of Military Aircraft
  • Bench Assemblies for Fighter Aircraft & Business Jets
  • Sheet metal components for HAL LUH (Light Utility Helicopter)
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Sheet Metal Capabilities

Water Jet Cutting (5 Axis) 4 meter length
CNC Router (3 Axis) 4 meter length
CNC Press Brake (320 Ton) 4 meter length
Hydraulic Rubber Press (1000 Ton) 1.6 meter length
Hydraulic Deep Draw Press (200 Ton) 1 meter length
Punch Press (80 Ton) 300mm dia
Rolling Machine 2 meter length

Special Process Capabilities

Anodizing Line for Aluminium (2.5 Meter)

  • Chromic Acid Anodizing
  • Sulphuric Acid Anodizing
  • Hard Anodizing
  • Boric Sulphuric Anodizing
  • Chromate Conversion Coating (Hexavalent)
  • Chemical Milling
  • Pre-penetrant Etching

Anodizing Line for Aluminium (6 Meter)

  • Boric Sulphuric Anodizing
  • Pre-penetrant Etching
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Paint Booth (3 Meter)

  • Primer application
  • Topcoat application
  • Walkway coating (Anti-Skid coating)
  • Dry / Solid Film Lubricant Application
  • Teflon coating

Part Marking

  • Laser Marking
  • Dot Peen Marking
  • Ink Jet Marking

SS Passivation (0.2 Meter)

Chemical Line for Titanium (1.2 Meter)

  • Chromate Conversion coating
  • Titanium Cleaning


Nital Etch / Temper Etch (0.2 Meter)

Ultrasonic Cleaning (1 Meter)

Super Cleaning (0.6 Meter)

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Non-Destructive Testing

  • Fluorescent Penetrant Inspection (FPI) – up to 6 Meter
  • Magnetic Particle Inspection (MPI) – up to 2 Meter

Heat Treatment

  • Drop Bottom Furnace – 1 Meter dia x 2 Meter height
    • Solutionizing – Aluminium
  • Ageing Furnace – 2 Meter x 1.3 Meter x 1.6 Meter
    • Annealing – Aluminium
    • Precipitation Hardening (Ageing) – Aluminium & PH Steel
    • Stress Relieving - Titanium
  • Cold Room – 5 Meter x 5 Meter x 3 Meter (up to -22-degree C)

Robotic TIG Welding

FANUC Arc Mate robot

No of axis 8
Swing dia 2.8 meter
Material Inconel, Titanium, Steel & Aluminium Alloy
Thickness 0.4 mm to 4 mm

 

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